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Place of Origin: | China |
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Brand Name: | QRsonic |
Certification: | CE |
Model Number: | QR-X2040A |
Minimum Order Quantity: | 1 unit |
Price: | Negotation |
Packaging Details: | Packed in wooden carton |
Delivery Time: | 15 workdays |
Payment Terms: | T/T, Western Union |
Supply Ability: | 1000 pcs per month |
Products Name: | Ultrasonic Wire Harness Welding Machine | Frequency: | 20KHZ |
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Power: | 4000W | Voltage: | 220V |
Welding Area: | 1-30mm2 | Air Pressure: | 0.05-0.9MPa |
Generator Size: | 540*380*150mm | Dimension Of Horn: | 550*250*240mm |
Highlight: | ultrasonic welding equipment,handheld ultrasonic welder |
20Khz 4000w Ultrasonic Spot Metal Welder for Multi Copper Wires with Copper Plate
Description:
Ultrasonic wire harness welding uses ultrasonic metal welding skills to weld metal wire harnesses, transforming high-frequency electrical energy through a transducer into mechanical oscillation energy acting on the metal wire harness. When the temperature of the oscillation conflict heat reaches the melting point of the wire metal, the wire harness will Melting, and the wire harness in the blending of the wire harness welding equipment will exert a certain pressure, and finally the wire harness welding equipment moves away and stops the mechanical oscillation, which will constitute a wire harness welding action. During the welding process, no current flows through the weldment, and no welding arc occurs in the form of electric welding. Since ultrasonic welding does not have problems such as heat conduction and electrical resistivity, it is an ideal for wire harness welding of non-ferrous materials. The wire harness welding system generally has a square beam shape.
Parameters:
Item No | QR-X2020A | QR-X2030A | QR-X2040A |
Power | 2000W | 3000W | 4000W |
Welding Area | 0.5-16mm2 | 0.5-20mm2 | 1-30mm2 |
Air Pressure | 0.05-0.9MPa | 0.05-0.9MPa | 0.05-0.9MPa |
Frequency | 20KHZ | 20KHZ | 20KHZ |
Voltage | 220V | 220V | 220V |
Weight of horn | 18KG | 22KG | 28KG |
Dimension of Horn | 530*210*230mm | 550*220*240mm | 550*250*240mm |
Generator Size | 540*380*150mm | 540*380*150mm | 540*380*150mm |
Components:
It consists of a power box, a transducer, a pneumatic main unit and a head. Control components such as hubs, wire measurement devices, and microprocessors are also included. The power box can convert the general external voltage (220V, 1Φ, 50 or 60Hz) into 20000Hz (20KHz), 1000V voltage, and then output and control the power box to act on the transducer. A transducer is a highly efficient electrical component that converts electrical energy into mechanical energy. Compared with general motors, there are two major differences in transducers: first, the transducer converts electrical energy into linear oscillations rather than rolling; second, it works very efficiently and can convert 95% of electrical energy. After the transducer is changed, mechanical energy is applied to the welding head. The ultrasonic horn is made of titanium alloy and is machined to a specific shape according to acoustic principles, and then ensures maximum energy transfer.
Application:
Ultrasonic copper wire harness welding equipment is a special equipment for multi-strand wire crimping welding. It can reliably and quickly weld multiple strands of wire at 0.5-30mm2. It is widely used in car wiring harnesses, motorcycle wiring harnesses, copper wire harnesses, aluminum wire harnesses, Copper wire, copper wire, copper alloy wire harness, copper weaving wire, copper stranded wire, copper wire, cable wire, copper wire, lead wire, wire, connecting wire, metal wire harness and terminal, end piece, copper piece, electronic component , welding of terminals, batteries and motor sheets.
Wire harness welding machines are commonly used in cars, motorcycles, electric vehicles, electronics, electrical appliances, motors and other occupations. And other electronic, electrical, lithium battery pole pieces, dielectric capacitors, transistors, electrical terminals, thermocouples, thyristor components, refrigerators, engines and other products harness processing.
20Khz 4000w Ultrasonic Spot Metal Welder for Multi Copper Wires with Copper Plate