Replacing 20Khz Ultrasonic Welding Standard Parts On Ultra Series Systems

Ultrasonic Replacement Dukane 20Khz Converter Standard on Ultra Series Systems

Description:

Replacement Dukane 20 kHz 110-3122 converter. Standard on Ultra Series systems heavy-duty series press and thruster systems utilizing model 43A250, 43A255, 43D255, 43E255, 43A260, or 43B260 press/thruster.

Ultrasonic converter consists of a central piezoceramic component, a front and rear metal cover, a pre-stressed screw, an electrode pad and an insulating tube. The sandwich transducer bolt-on transducer produces stable ultrasonic waves when the load changes, and is the most basic and most important method for obtaining a power ultrasonic drive source. According to different designs, the ultrasonic transducers are mainly in the form of the same shape of the front and rear metal cover plates. The diameter of the inverted horn type front cover plate is excessively reduced by the arc type, the cylindrical steel back cover, and the column type has a section in the middle.

Specifications:

The reasons why the transducer is often bad are:

1. The power loss of the transducer itself is large, and the transducer needs to consume a certain amount of power when vibrating. This loss power directly reflects the quality and process of the transducer, and the power consumed by the transducer itself is as small as possible. The greater the loss power, the greater the damage. In severe cases, the piezoelectric ceramic is directly broken. The amount of power loss directly reflects the process and quality of the transducer.
2. The aluminum alloy horn of the transducer is fatigue fracture (affected by the material life), and the amplitude is large.
3. The piezoelectric ceramic piece of the transducer is broken (by the piezoelectric ceramic itself, the mechanical strength causes loss and heat, overload and high power output, loose)

Ultrasonic Replacement Dukane 20Khz Converter Standard on Ultra Series Systems