100W 60Khz Ultrasonic Implantation of Metal Wires Soldered to A Plastic Sheet
Ultrasonic wire buried device, also known as smart card antenna welding machine, smart card spot welding machine, smart card antenna implanter, etc., is a professional device for smart card buried wire. The main role is used for the implantation of metal wires and chips of ID smart cards, that is, the wires or chips are soldered to a plastic sheet. It is one of the important applications in the field of RFID in recent years.
Way of working:
Insert the wire to be implanted into the hole in the head of the wire implanter, place the head (welding surface) of the wire implanter on a plastic sheet (as shown in the figure below), start the ultrasonic equipment, and conduct the wiring and buried The line is completed during the routing. When the line is completed, the entire welding process is also completed at the same time.
The working principle of the ultrasonic wire buried device is to convert the 50/60 Hz current into high-frequency alternating current through an ultrasonic generator, and then input the electrical energy into the ultrasonic transducer to generate high-frequency mechanical motion. Then the mechanical motion can be changed through a set The amplitude modulator device is transmitted to the welding head, and the welding head transmits the received vibration energy to the joint of the workpiece to be welded. In this area, the vibration energy is converted into thermal energy by friction, melting the plastic, and shortly conducting the wire. Buried in plastic sheet.
External control or manual control
wear-resisting alloy steel above HRC55°
Φ0.3mm or Φ0.5mm
2M or 5M
Digital generator V6.6 or analog
Nylon or aluminum
compressed air cooling (Φ4mm conduit)
Thread fixed cycle
length 60000 m/s
1. Intelligent frequency search, prolong the life of buried head 2-3 times.
2. No soldering is required before soldering, reducing process and cost.
3. The matching power is strong, and the buried head and the ultrasonic generator can be interchanged at will.
4. Multi-point power control, super high speed buried wire, good consistency.
5. Solve the problem of equipment heating when buried, can work for a long time.
6. Standardized design, can directly replace imported products, environmental protection and safety.
High Frequency 60Khz Ultrasonic Wire Embedder Weding Machine for ID Card Production